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Digital Scale Mounted East/West

In part one we saw how the new digital sliding scale from the Craftsman Gallery was mounted on the plate for North/South measuring. Here now we see how it is  pleasantly quick and easy to mount it on the channel for measuring East/West travel. All parts are included in the kit for either method. Please note that it is immaterial which router you are using in this case.

 

First step is to remove the left side fence as a mounting post will be used in its place.

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The instructions call for the mounting plate to be fixed 7 and 3/4 inches from the edge of the plate. I drew a line there for ease of alignment.

You then have a choice: Either fix it down with double sided tape or drill two holes and thread them with the supplied tap. I decided to stick mine. border="0"

Just peel back the paper cover as the mount already has  tape stuck onto it. With the holes to the rear stick it to the channel. The front edge must be aligned to the channel face and to the left of the line.          Like this.

 

 

I encountered a little problem here.

In the past I have used car polish to remove numerous pencil lines and although I thought that I had given the channel a good clean it just would not stick very well. After another good clean with solvent I used replacement double-sided sticky tape and now all is well.

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The phenolic post is fixed using the fence bolts but don't forget to add the plastic washers as shown or the carriage will bind.

If you decided that you want to drill and tap two holes in the channel for mounting then use the phenolic mount only as a marking and drilling template as its not required. Use the smaller supplied L-bracket to fix to the post.

At this point I left the fixing screws un-tightened to allow for final adjustment.

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Two supplied allen screws pass through the holes in  the sliding scale back-plate and into the threaded holes on the mount. Attach the track onto the L-shaped bracket and check that nothing binds or twists when moving the carriage before finally tightening all the screws up.

 

This shot shows the sliding scale all mounted and ready to go. Notice that the track length is such that it does not interfere with the the plate and riser plates can be used.

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I learnt the hard way, ensure the track screw is tight. The bracket hole is elongated and the track will move if the screw is not tight!

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A while ago I purchased the solid carbide spiral router bit set as well as their own dovetail bits from The Craftsman Gallery. These bits have proven to be excellent but more on that later. I used the half -inch spiral to test cut some finger (box) joints.

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Test Cuts

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I prepared some pine for the test cuts.

I did make a checker cut in some scrap to ensure that the bit was actually 1/2" as there can be some cutter diameter tolerance.

Yep, hurray! Spot on!!

So with the first piece locked into the cutting position I tracked the carriage so that the cutter was just in contact with the left edge of the work. This is the zero setting.

Without moving the carriage I set the display to zero. I know the spiral is half inch but I chose the fractional inch display as it works to a 1/64" tolerance which is less exacting to track to than the decimal displays.

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I tracked the carriage until the display read 1/2" and made the first cut. As with all digital displays you have to take care and "sneak up" to the position as it easy to shoot past when turning the crank handle. It does help if you have a very smooth running carriage on your WoodRat.

Positioned for the first pass.

These  spiral cutters really do work well and leave a very clean finish. The long length improves the view of the work and the spiral  gives a continuous shearing cut which is very smooth.

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For carbide these bits are extra-ordinarily sharp and need to be handled with care!

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It was a simple matter to to progressively cut the remaining fingers. Accurate increments of 1/2" were tracked to with ease owing to the clear digital display.

The two pieces came together in a very satisfactory way with no "joggle". The 1/64" tolerance with the fractional display worked to my advantage and the fit was just as I like it. The two sides gently slipped together: not too tight and with just the finest of gaps for glue.

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Admittedly the joint was not very wide however this photo shows that there was no compound cutting error over two inches.

An excellent fit and I feel very confident that I will get an equal result when cutting finer fingers with a smaller router bit.

Using the 1/2" bit I found that the maximum width of board that I could work on is 7 1/4 inches. Total travel will be slightly more when a smaller diameter bit is used. This is of course limited by the sliding scale track length.

 

 

So far I have been very impressed with the sliding scale mounted for E/W tracking. But just a moment, there is more..................................

With no modification at all :-

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Use it to set your band-saw fence, or......
Set the fence for your table saw.

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Table saw blade height or..............
Use it to set the fence or bit height on your router table/ shaper. Set the fence on your mortiser etc. etc.

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It can even be used to set the cutting depth of parts of a complicated router bit.

In fact the mount holes on both the base plate or the track permit all sorts of "add-on" bits for special applications only limited by your imagination.

Conclusion

As you all will have gathered by now, I do like value for money and this sliding scale certainly provides that with its versatility. In either N/S or E/W use it is quick to mount and equally quick to dismount. It is accurate and easy to read. To get the best from it does demand a smooth operating WoodRat or you will have to have some patience to track to the precise reading but it sure beats working to pencil lines. The maximum travel may be a bit limiting for some however I am unlikely to be working on drawers etc more than 7 1/2 inches deep. Some have adapted the mount to fit on the lower T-Track of the channel so that the left fence remains in place. The fence screws are long enough to permit the post to be on top of an alloy fence although that requires a slight modification to the L bracket to keep the same channel mounting. (in the E/W mode)

I did try out the drill and tap method of mounting which was all fine except that it is possible with lack of concentration to drive the carriage hard against the end limits of the slide track to cause likely damage. Of course I have not tested it to destruction but suspect that a tape mount would detach before any real damage was done. Don't forget this kit comes complete with detailed instructions on dovetailing and finger joint production.

I have shown this to numerous  woodworkers (some not Rat owners) and they have all been enthusiastic about its usefulness.

This sliding digital scale enhances the Woodrat and I highly recommend it.

Available from The Craftsman Gallery part number 30-150

 


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